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Huayi headwear manufacturing
Huayi Product Systems

Product Systems

Five focused product systems, organized by shape,
material and end use.

Start with the 20427 Rancher Fedora, then explore felt, straw, western hats
and the accessories that complete the product.

01

20427 Rancher Fedora

9 cm flat brim, clean straight edge and structured rancher proportions, developed for fashion-led programs with interchangeable hatband options.

02

Felt Hats

European-market felt directions with compact brims, Trilby proportions and refined wool surfaces for city styling, fashion collections and autumn/winter retail.

03

Straw Hats

Natural straw, crochet raffia and packable constructions developed around breathable texture, wide-brim sun coverage and UV-focused seasonal use.

04

Western Hats

Western development across Cattleman, Gus, Telescope and Pinch Front crowns, with felt, raffia or paper-straw, crushable and weather-ready options.

05

Accessories

Leather, beaded, ribbon, shell, feather and scarf trims are developed as interchangeable details so one core hat can move across multiple looks, occasions and retail stories.

Felt · Straw · Wool Custom

Our Customization Process

A structured process that turns your ideas into production-ready hats. Clear at every step, from requirements and materials to bulk production and delivery.

01
Requirement and concept icon

Requirement &
Concept

We review your target market, product direction, shape references and key requirements.

Hat concept development with sketches and reference hats
02
Material and cost solution icon

Material & Cost
Solution

We match felt, straw, wool and supporting materials to the target look, performance and cost range.

Hat material swatches prepared for selection and costing
03
Sample development icon

Sample
Development

Shape, proportion, trim and construction are developed and refined through physical samples.

Hat sample mounted on a block during sample development
04
Feasibility and approval icon

Feasibility &
Approval

We review structure, workmanship, lead time and production feasibility before bulk confirmation.

Production feasibility and approval checklist review
05
Production and quality control icon

Production &
Quality Control

Bulk production is managed with in-line checks and final inspection at key control points.

Hat production line with in-line quality control
06
Packing and delivery icon

Packing &
Delivery

Packing is matched to the product and shipping route, followed by coordinated order delivery.

Packed cartons prepared for delivery
Dedicated team icon

Dedicated Team

One project, one coordinated team.

Milestone tracking icon

Milestone Tracking

Clear updates through each development stage.

Quality first icon

Quality First

Controls built into development and production.

Global delivery icon

Global Delivery

Packing and logistics coordinated for shipment.

START COOPERATION

Turn craft into products ready for market

Bring us your target shape, reference sample or development brief. We will help map it to a practical manufacturing route.